Ion Conducting Polymers (Ionomers) from Waste Lignin for Electrochemical Devices
Seefat Farzin
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04/03/2021
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An innovative lignin valorization effort, designing lignin-rich waste as efficient and cost-effective energy materials, can aid in both bio- and energy economy. One major limitation of electrochemical devices (e.g., fuel cells) is the weak ion conductivity within the 2-30nm thick catalyst binding, ion-conducting polymer (ionomer) layer over electrodes. Here, we strategically sulfonated kraft lignin (a by-product of pulp and paper industries) to design ionomers with varied ion exchange capacities (IECs) (LS x; x=IEC) that is cheap, environment friendly and can potentially overcome this interfacial ion conduction limitation. Unlike commercial lignosulfonate, the water solubility of LS x was overcome by controlling the sulfomethylation and cross-linking reactions. The proton conductivity, water uptake, ionic domain characteristics, density and water mobility were measured in sub-micron thick LS x films and compared with the current state-of-the-art ionomer, Nafion thin films. LS 1.6 showed much higher ion conductivity than Nafion and LS 3.1 in films with similar thickness despite of their water uptakes. Within the three-dimensional, less dense, branched architecture of LS 1.6 macromolecules, the –SO3H and –OH groups are in close proximity facilitating the formation of larger ionic domains with highly mobile water molecules. As compared to LS 1.6, LS 3.1 showed a higher glass transition temperature and film stiffness at dry state, which sustained during humidification. On the other hand, expensive and not environment friendly, Nafion stiffened significantly upon humidification only. These results show the potentiality of LS x as an ideal candidate as ionomer binder for low-temperature, water-mediated ion conduction in energy conversion and storage devices.
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- [00:00:01.450]Thank you for giving me
- [00:00:02.450]the opportunity to present my work here.
- [00:00:04.790]My name is Seefat Farzin
- [00:00:06.180]and I work in the Dr. Shudipto Dishari's group
- [00:00:08.360]at Chemical and Biomolecular Engineering Department.
- [00:00:10.870]Today, my talk is focused on
- [00:00:12.650]Ion Conducting Polymers from Waste Lignin
- [00:00:15.030]for the application of energy conversion and storage devices,
- [00:00:18.570]such as fuel cells.
- [00:00:22.200]To achieve energy sustainability in the United States,
- [00:00:24.860]it is critical to maximize
- [00:00:26.118]the use of renewable energy resources,
- [00:00:28.680]minimize carbon footprint
- [00:00:29.546]through the reduction of greenhouse gases,
- [00:00:31.466]and increase energy productivity.
- [00:00:33.515]Around 277 million automobiles
- [00:00:36.190]are running in the United States
- [00:00:38.350]and are adversely polluting to the environment
- [00:00:41.074]by burning fossil fuel
- [00:00:42.900]and emitting around 1,300 gigatonne carbon dioxide per year.
- [00:00:47.130]This reinforces the need to the development
- [00:00:49.570]of eco-friendly electric cars.
- [00:00:51.190]Proton Exchange Membrane Fuel Cell, or PEMFC,
- [00:00:53.839]has grabbed attention to many automakers
- [00:00:56.323]as a potential alternate of internal combustion engine.
- [00:00:59.870]Also as an eco-friendly electrochemical device
- [00:01:02.608]because Proton Exchange Membrane Fuel Cell
- [00:01:05.030]does not emit harmful greenhouse gases.
- [00:01:07.728]In PEMFC, hydrogen is fed as fuel to the anode surface
- [00:01:12.380]while it splits into electron and proton.
- [00:01:15.030]Electron goes to the external electrical circuit
- [00:01:17.110]to offer electricity,
- [00:01:18.290]and proton moves through a bulk
- [00:01:19.653]ionomer membrane to the Cathode surface.
- [00:01:22.176]Here, ionomer side used in two forms:
- [00:01:24.616]One is bulk ionomer membrane,
- [00:01:26.780]the thickness of this membrane is about 25 to 50 micrometer
- [00:01:30.171]and the other one is a
- [00:01:31.370]very thin layer on the cathode surface
- [00:01:33.550]that acts as a catalyst binder
- [00:01:35.134]and the thickness of this layer is about 2 to 30 nanometer.
- [00:01:38.680]In both cases,
- [00:01:39.558]the current-state-of-the-art, ionomer Nafion is used.
- [00:01:42.371]However, Nafion has some limitations.
- [00:01:47.010]Even though it conducts proton efficiently
- [00:01:49.460]in the bulk membrane format,
- [00:01:51.270]it shows high ion transport resistance
- [00:01:52.956]at the polymer/catalyst interface.
- [00:01:55.470]That slows down the redox reaction
- [00:01:57.700]and negatively impacts the performance of fuel cells.
- [00:02:00.460]Secondly, Nafion is very expensive.
- [00:02:02.940]It costs around $500/kg.
- [00:02:05.980]Last but not the least,
- [00:02:07.230]it is a fluorocarbon based ionomer
- [00:02:09.390]that means it is not environment friendly.
- [00:02:13.640]All these indicate that
- [00:02:15.130]we need alternate ionomer formulations
- [00:02:17.084]for energy conversion and storage devices
- [00:02:19.489]which are cheap, efficient and environment friendly.
- [00:02:22.478]This motivated us to explore the potential
- [00:02:25.082]of naturally abundant lignin to design ionomers.
- [00:02:29.370]The objective of this work is to find new ways
- [00:02:32.360]to utilize locally abandoned plant resources, feedstock
- [00:02:35.720]and waste of biorefineries,
- [00:02:37.570]to design innovative ranges of value-added materials.
- [00:02:41.820]Primarily, we focused on lignin from different sources.
- [00:02:45.778]If we can design lignin based materials
- [00:02:49.010]for and conducting polymers,
- [00:02:50.910]we can get cheap, efficient, environment friendly ionomers
- [00:02:54.286]for energy conversion and storage devices
- [00:02:56.750]such as fuel cell, fuel batteries, etc.
- [00:03:00.080]By successful design of lignin based materials as ionomers,
- [00:03:03.890]we can also support bioeconomy and energy economy.
- [00:03:09.873]Part of this work showed great
- [00:03:12.473]promise of lignin based materials
- [00:03:14.973]as effective ion conductors for fuel cells
- [00:03:18.330]and this work has been published in 2020
- [00:03:21.020]at the Journal of Frontiers in Chemistry
- [00:03:22.720]under the special collection "Women in Science: Chemistry"
- [00:03:26.610]under "Green Chemistry" section.
- [00:03:29.510]We started this project with Kraft lignin.
- [00:03:31.830]The source of this lignin was Norway Spruce.
- [00:03:37.970]Lignin was sulfonated through this step by step procedure.
- [00:03:41.210]First, sodium sulfide and formaldehyde were reacted
- [00:03:44.270]to form sodium hydroxymethane sulfonate
- [00:03:46.767]which attacked the C-5 position
- [00:03:48.240]of benzene ring of Kraft lignin.
- [00:03:51.230]This step yielded sodium form of Lignin sulfide.
- [00:03:56.230]The subsequent reaction with hydrochloric acid,
- [00:03:58.730]converted the sodium form to proton form.
- [00:04:00.980]By varying the ratio of sodium sulfide
- [00:04:03.000]to Kraft lignin,
- [00:04:04.030]we can vary the ion exchange capacity or IEC.
- [00:04:06.980]Through this reaction,
- [00:04:08.150]we got lignin sulfonate with IEC of 1.6 and 3.1
- [00:04:13.490]which I will denote those LS 1.6 and 3.1
- [00:04:17.610]in this presentation.
- [00:04:19.940]Next, we wanted to explore the potential
- [00:04:21.200]of lignin sulfonate as an ionomer.
- [00:04:24.200]So we prepared sub-micron thick films on substrates
- [00:04:27.370]and measured the current conductivity.
- [00:04:29.130]We saw that LS 1.6 film has much higher conductivity
- [00:04:33.530]over Nafion at 90% RH.
- [00:04:35.860]Next, we measured the hydration number of all these films
- [00:04:38.870]and we saw that similar thick films
- [00:04:40.760]absorbed a similar amount of water.
- [00:04:42.910]However, the proton conductivity values were different.
- [00:04:45.820]That indicates that there are many other factors
- [00:04:49.010]than water uptake that control proton conductivity.
- [00:04:54.160]Those are thin film nanostructure, density, and many more.
- [00:04:58.510]Next, we systemically studied the role
- [00:05:00.970]of these parameters on current conductivity
- [00:05:03.700]to understand why LS 1.6 film has
- [00:05:06.266]much higher conductivity than Nafion.
- [00:05:09.808]When we measured the film density,
- [00:05:11.440]we saw that lignin sulfonate films
- [00:05:14.605]are less dense than Nafion,
- [00:05:16.704]which is in agreement with its
- [00:05:19.093]3-dimensional branched architecture
- [00:05:20.580]that leaves free volumes within the ionomer structure.
- [00:05:24.110]This free volume can be hydrophilic due to its
- [00:05:25.920]functional groups
- [00:05:27.500]and the current conduction pathways. We predicted that
- [00:05:30.870]the proton conduction channels can be much wider
- [00:05:34.740]with higher water-polymer mobility.
- [00:05:37.250]We proved our hypothesis by performing the
- [00:05:40.490]small angle x-ray scattering experiment,
- [00:05:42.430]and predicting the water-polymer mobility
- [00:05:45.160]using a fluorescence-based technique.
- [00:05:46.700]In the end,
- [00:05:47.533]we saw that the size of ionic domains
- [00:05:49.095]and it's connectivity
- [00:05:50.570]play an important role in ion conductivity,
- [00:05:52.860]at least in the submicron thick films.
- [00:05:56.580]Since we had proved our hypthesis
- [00:05:58.320]that lignin-based materials
- [00:05:59.570]can be a good candidate for ion conducting polymers for fuel cells,
- [00:06:03.330]we moved forward
- [00:06:06.888]to explore the potential of lignin
- [00:06:09.320]from different sources
- [00:06:11.440]such as Corn Stover, Eastern Red Cedar, etc.
- [00:06:15.150]For this NCESR-funded project,
- [00:06:17.750]our collaborator was Professor Mark Wilkins.
- [00:06:20.440]Professor Wilkins' lab extracted lignin
- [00:06:22.430]from different sources
- [00:06:23.420]and passed those to us.
- [00:06:25.030]Then, we sulfonated this lignin
- [00:06:26.580]and measured the proton conductivity.
- [00:06:29.710]We found that ion conductivity of lignin sulfonate
- [00:06:32.740]from corn stover is much higher than Nafion.
- [00:06:35.960]We also observed that the lignin sulfonate
- [00:06:37.450]from organoslov lignin is higher than Nafion
- [00:06:40.930]at similar IEC.
- [00:06:42.333]To conclude,
- [00:06:43.610]we innovated a novel range of
- [00:06:46.932]lignin-based ionomers from different sources.
- [00:06:50.060]With 3-dimensional, branched architecture,
- [00:06:52.350]lignin-based ionomers conduct ion efficiently
- [00:06:54.830]due to it's larger ionic domain size
- [00:06:57.070]and higher water volume mobility.
- [00:07:00.089]Now, we want to expand this work
- [00:07:02.400]to design more robust ionomers
- [00:07:04.540]by a systematic study of structure-property relationships.
- [00:07:08.000]We systemically explored the
- [00:07:09.830]lignin pretreatment process, molecular weight, PDI
- [00:07:12.820]of the final ionomers.
- [00:07:14.390]And we will look closely at the self-assembled nanostructure
- [00:07:17.930]of ionomer films,
- [00:07:19.180]and find means to tweak that
- [00:07:21.040]to improve the ion conductivity further.
- [00:07:24.250]At the end,
- [00:07:25.083]I would like to thank Professor Dishari
- [00:07:26.870]Professor Wilkins,
- [00:07:28.220]and of course the funding source,
- [00:07:29.750]Nebraska Center for Energy Sciences Research.
- [00:07:32.570]Thank you.
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